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Solutions for Grocery

Automated Mixed SKU Pallet Solutions That Reduce Labour and Cost

The need for "store-friendly and aisle-ready" deliveries from the distribution centre, along with growing demand for home delivery and store pick up, is creating the business case for more productivity and efficiency through automation.

Dematic Approach

Dematic provides order fulfilment solutions for grocery retailers, ranging from small regional food chains to large national grocers, and can support low, medium, or high volume distribution requirements. These solutions are engineered to accommodate the specific distribution requirements of items sold in a grocery store, such as dry goods, fresh product, frozen, beverage, pharmacy and other merchandise. These system configurations can support retail store replenishment and e-commerce order fulfilment for pick up or home delivery. These intra-logistics systems often accommodate strategies for order assembly by store planogram, temperature controlled storage, peaks/valleys in order volume, controlled access to inventory, product tracking, order/inventory accuracy, and first-expired, first-out processing. Typical solutions are designed to optimise the processes involved with receiving, storage, put-away, replenishment, case and piece picking, consolidation, order packing, and truck loading, along with the ability to handle a variety of load types: cartons, trays, totes, bins, and poly bags.  

Dematic brings a non-biased, activity based, industrial engineering approach to the development of each store replenishment system. Dematic has the process improvement engineering experience and expertise to design high performance solutions, with hundreds of successful order fulfilment implementations operating across the world that support grocery distribution. At the core of each solution is the innovative system design, along with the strategic management software that provides real time control, visibility and operational insight. 

Systems may be comprised of a single solution such as the pick and pack operation, or they may include all the operational functions from receiving to shipping. Dematic engineers each system as a modular, flexible, scalable solution to accommodate changing activity profiles, average to peak capacity and future growth. Dematic guarantees successful system performance while creating a strong ROI

  • Reduce warehouse space requirements, fulfilment time, and labour 
  • Optimise material and information flow, processes, activities 
  • Increase throughput, accuracy, visibility and ergonomics

Grocery Supply Chain Trends

  • More people eating at home to save money
  • Convenience – multiple generations ordering by smart device for home delivery
  • Omnichannel everywhere – to avoid loss of sales to internet only channels, stores must find other ways to stay relevant to customers – i.e. order in store and ship to home, order online and pick up at stores
  • Dollar and Drug Stores offering groceries
  • SKU proliferation, ethnicity, healthy-sizing
  • Big grocers getting bigger

Economic Drivers

  • Multiple formats – large retail stores, small retail stores, eCommerce, home delivery
  • Smaller, more frequent orders requiring daily delivery
  • Competition/profitability – industry leaders getting bigger and separating from the pack. Need to reduce cost-per-case
  • High labour turnover – training costs, harsh environments, insurance, legislation
  • Ergonomics and safety in warehousing
  • Network consolidation
  • Loyalty – shoppers want convenience – shipped immediately

Typical Solutions

Grocery - Automated Solutions that Protect Your Margins

No matter the type of operation (supermarket, limited/fresh format, convenience store, wholesale/food service) or the size, Dematic can accommodate your full range of products.

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The Great Grocery Retailing Fulfillment Challenge

There are a number of emerging trends within the food and grocery markets that have the potential to significantly disrupt the food distribution supply chain. While the challenges are real, there are huge opportunities to re-shape existing grocery supply chains for competitive advantage.


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Automated Mixed Case Palletising (AMCAP)

The Ultimate in Automated Grocery Mixed Case Palletising

RapidStore Mini Load

Automated Container Storage/Dynamic Replenishment

Maximum Capacity with Minimum Footprint

Multishuttle 2

Automated Mixed Case Order Fulfilment

Rapid Fulfillment of Mixed Case Orders


Automated Pallet Transport and/or Storage (AGV)

Flexible, Scaleable and Real-Time Pallet Transportation and Storage


Batch Pick to Putwall / Sorter

High Volume Item Picking For Small to Medium Size Orders

Pick to Conveyor

Case Pick to Conveyor / Sorter

Reducing Your Cost per Case, One Case at a Time


Cross Docking

Fast, Accurate and Real-time Sortation of Inbound Goods

Split Case Picking

Directed Split Case Picking

Accurate and Efficient Piece Picking

Goods to Person Piece Picking

Goods-to-Person Item Picking

Maximize Picker Efficiency with Over 1,000 Picks per Hour

Pallet ASRS

High-Density Pallet ASRS

Optimised Storage and Throughput in Minimum Footprint

Pallet Conveyor

Layer Order Fulfilment

Layer Picking Made Easy

Zone Routing

Item Picking to Conveyor (Zone Route)

Accurate and Efficient Piece Picking

Receiving and Putaway

Receiving & Putaway

Real-Time Inventory Visibility



Fast, Accurate Shipping with Real-Time Visibility

Voice Directed Pick-to-Pallet

Voice Directed Pick-to-Pallet

Hands Free Case Picking Ensures Speed, Accuracy and Increased Safety

Etow - Embedded Towline System

Etow - Embedded Towline System for Reliable Transport and Sorting of Products

Typical Solutions

Mouse-over functional areas to view typical solutions. To view all Dematic solutions visit Solutions by Supply Chain Function.

Foodstuffs Supermarkets

“The Dematic automated picking system has more than doubled productivity with operators capable of picking over 1,000 items per hour.”

General Manager, Operations
Foodstuffs Supermarkets

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